DEVELOPMENT OF ALLFLEX ANTI-VIBRATION SKI AND SNOWBOARD PLATE

INTRODUCTION

Over the years, engineers and developers in the ski and snowboard industry have continuously improved ski and snowboard plates to enhance speed, reduce vibrations during turns, and increase overall smoothness. Slovenian engineers have made significant contributions to this global development. A major breakthrough occurred on February 2, 2000, when Marjaz Vrhovnik won the World Cup slalom in Adelboden, becoming the first skier in the World Cup to use skis with a decreased sidecut radius—an innovation first introduced in snowboarding and later transferred to skiing.

 

FIRST ALLFLEX PLATES

The development of the first Allflex plates marked a turning point in the evolution of skiing and snowboarding equipment.

Ski Plate

The new ski plate design revolutionized skiing technique, offering enhanced stability and performance.

Snowboard Plate

Similarly, snowboard plates saw advancements aimed at improving slide control and reducing vibration.

EQUIPMENT

The introduction of new ski plate construction led to significant changes in skiing technique, making it necessary to adapt other equipment as well. Constructors focused on ski boot soles, which became narrower, while ski plates expanded by a few millimeters. The main innovation was a platform between the ski and the ski binding.

However, the market was quickly flooded with baseplates that were all flawed because they restricted the ski’s ability to bend. Even when the plate was made in two parts, it became almost unitary once the boot was clamped in, limiting ski flexibility. The boot also restricted bending, creating a circular section. Due to the plastic deformation of the ski, nearly maximum firmness was required in attaching the ski bindings to prevent them from opening during extreme ski flex.

I addressed this problem with my invention of a plate, detailed in the 2002 patent filing (SI patent 20309 A “Conjunction of Ski or Snowboard Plate and Binding for Ski Boot”), which partially cancels out vibrations.

COMPETITORS

I produced similar plates using more durable materials for Rok Marguc, which he used during the 2011/2012 competition season. That season, Rok Marguc started gaining success, with my coaching support. Foreign competitors took notice, and I began making plates for athletes like Vic Wild and others. In 2013, I parted ways with Rok Marguc due to disagreements. Despite that, by the time of the Olympic Games, world-class competitors were eager to use the Allflex plate. Rok Flander and Žan Košir deserve much credit for its growing reputation. I worked closely with both athletes during training sessions, as the technique with the Allflex plate required adjustments.

For the Sochi Olympics, I customized plates for Vic Wild, Rok Flander, and Žan Košir, tailored to their individual riding styles. Both Vic and Žan reached their full potential using the plates, although Flander did not reach his maximum performance.

MEDIA

In 2003, sports reporters from the daily EKIPA invited me to a World Cup race in Sölden as an expert in the field. Between 2003 and 2014, I regularly wrote columns for EKIPA, providing commentary and analysis on male and female alpine skiing World Cup races. I occasionally continued this work even after 2014. On January 29, 2010, during the broadcast of the Kranjska Gora World Cup, I introduced the Allflex plate, for which I had received a European patent two years earlier.

GOAL

As similar Allflex plates are now appearing on the market, my goal is to ensure that the original snowboard plate model, which is still being sold today, remains true to the principles and design innovations that define Allflex. The first model includes all the key features that set it apart, and Allflex d.o.o. remains the only legal owner of the patent and authorized distributor of this technology.

Sincerely,

Aco Sitar

DESCRIPTION AND FEATURES OF THE ALLFLEX ANTI-VIBRATION PLATE

The Allflex anti-vibration plates are designed for both skiers and snowboarders. They offer a smoother experience, making turns much easier compared to other plates. The Allflex plate enhances grip and eliminates vibrations during turns, as it is not directly fastened to the ski or snowboard. Instead, the snowboard plate is mounted using four vertical and four horizontal rocker arms, which mutually cancel out vibrations.

WHAT IS ALLFLEX FOR?

Unobstructed Flexibility: It allows the ski or snowboard to bend naturally without restriction.

Vibration Dampening: It significantly reduces vibrations, enhancing comfort.

Improved Grip: Provides an even grip along the edge, ensuring better control.

Reduced Fatigue: Helps the skier or snowboarder stay less fatigued during longer sessions.

Reduced Knee Pain: Decreases the risk of knee pain that can be caused by skiing or snowboarding.

 

MORE ABOUT THE ALLFLEX PLATE
  1. The Allflex plate allows independent and unobstructed bending of the ski or the snowboard as well as a complete grip of the edge carved into the snow. The ski or snowboard bends in one arch due to the floating mounting of the plate.
  2. The Allflex system is based on two rigidly anchored vertical rocker arms at the front and two rockers arms at the back as well as two horizontal rocker arms in the middle of the plate.
  3. Vertical rocker arms at the front and at the back function as compensatory parts, cancelling the shortening of the ski’s upper surface due to bending.
  4. Vertical rocker arms at the front are constructed in a way that the part of the plate onto which the binding is mounted is anchored under the rigid part of the rocker arm. This cancels the impact of the wedge principle.
  5. Because the pivot of rocker arm anchorage is under the pivot of the rigid part of the plate, the vibrations from the ski are not transferred to the skier’s skeleton; instead, they are canceled by the suspension of the bent ski into a horizontal movement of rigid parts of the plate, which are screwed onto the ski or snowboard.
  6. The upper double rigid part and the lower double rocking part of the rocker arm are mutually connected with a connector. Both parts allow for complete rigidity of the rocker arm, and at the same time they reduce traction between moving parts to the minimum.
  7. At the same time as the vertical rocker arms at the front and the back, the two double horizontal rocker arms in the middle of the Allflex system function synchronously, keeping the loaded ski binding springs in balance and controlling the bending of the snowboard.
  8. The bottom dead center of the moving part of the horizontal rocker arm is under the horizontal axis of the rigid part of the horizontal rocker arm.
  9. The amplitude of movement of the horizontal rocker arms depends on the bending of the ski or snowboard.
  10. The bottom dead center of the horizontal rocker arms movement is always at the same level.
  11. The horizontal line of the axis of the horizontal rocker arms causes the ski bindings to load by 0.07 mm; all other positions of the horizontal rocker arms keep the springs in the bindings at a neutral spacing. The vertical rocker arms at the front allow for horizontal oscillation of rigid parts of the Allflex system by 4.5 mm at the front and 4.5 mm at the back. The spacing between bindings on rigid plates by other manufacturers increases by 2×4.5 mm, which means the bindings need to be tightened considerably, in turn increasing the risk of injury because the bindings do not open in case of the skier falling.
  12. Horizontal rocker arms allow completely evenly distributed pressure along the edge, making the skier’s or snowboarder’s weight evenly distributed along the edge from the tip to the tail, regardless of the balance. The edge adapting to the terrain along its length makes it easier to keep the center of gravity balanced.
  13. The maximal vertical movement of horizontal rocker arms is 6.4 mm. Full pressure increases the distance between the ski boot sole and the edge by 6.4 mm at the most.
  14. The Allflex system allows for a complete grip of the edge, despite the distance between the ski boot sole and the bottom ski or snowboard surface oscillating between 0 and 6.4 mm, and at the same time, it cancels vibrations in the curve or due to an uneven terrain.
  15. The Allflex system for skis allows for shoe sizes of 36–46. For smaller shoe sizes the plate needs to be shortened.
  16. The Allflex plate is ideal for hard or icy slopes. Compared to other plates, it reduces vibrations at least by half, which makes it suitable for all categories of skiers and snowboarders, especially children.
  17. Vibrations that are always present on hard slopes are significantly less intense and noticeable, while the pressure on the edge is softer.
  18. Using the Allflex plate the skier or snowboarder only needs to control the tension of the bent ski or snowboard. All other plates require the skier or snowboarder to control the bending of the ski or snowboard along with the plate up until the pressure release; in addition, the skier also has to control the springs in the bindings, which load in proportion to the bent ski because of the circular segment.
  19. The Allflex plate significantly reduces the risk of injury as a result of vibrations and lateral pressure on knees and shins; firstly, because there are fewer vibrations, and secondly, the vibrations are softer due to the floating plate and the skier or snowboarder hardly feels them.
  20. The Allflex plate solves all problems with injuries for skiers that are results of bindings adjusted too tightly, which is necessary with other plates as the ski bends under the ski boot along with the plate when pressure is applied. The Allflex plate, on the other hand, does not bend and allows for free bending of the ski while the bindings don’t have to be adjusted more tightly.

HOW IT WORKS

•The horizontal line of the rocker arms’ axis causes the ski bindings to load by just 0.07 mm. All other positions keep the binding springs neutral.

•The vertical rocker arms at the front allow for horizontal oscillation of the rigid parts of the Allflex system by 4.5 mm, both at the front and back. On regular plates from other manufacturers, the spacing between the bindings increases by 2×4.5 mm, requiring the bindings to be tightened more, which increases the risk of injury as they may not release properly during a fall.

KEY FEATURES

1.Even Pressure Distribution: The horizontal rocker arms ensure pressure is evenly distributed along the entire edge, from the tip to the tail. This makes balancing easier and keeps the center of gravity steady, regardless of body position.

2.Vertical Movement: The horizontal rocker arms allow for a maximum vertical movement of 6.4 mm. This means full pressure increases the distance between the ski boot sole and the edge by up to 6.4 mm.

3.Complete Edge Grip: The Allflex system maintains full grip of the edge, even as the distance between the ski boot sole and the surface of the ski or snowboard oscillates between 0 and 6.4 mm. At the same time, it cancels out vibrations caused by curves or uneven terrain.

4.Shoe Compatibility: The Allflex system accommodates ski boot sizes ranging from 36 to 46. For smaller shoe sizes, the plate can be shortened, making it suitable for younger snowboarders and skiers, especially children.

5.Reduced Vibrations: Vibrations, which are common on hard slopes, are significantly reduced, resulting in a softer and more stable ride.

6.Minimal Effort: With the Allflex plate, skiers and snowboarders only need to control the tension of the bent ski or snowboard. Other plates require managing both the tension of the ski and the plate, along with the springs in the bindings, which load proportionally with the bending ski.

7.Injury Prevention: The Allflex plate minimizes the risk of injury caused by vibrations and lateral pressure on the knees and shins. Fewer and softer vibrations, thanks to the floating plate, make the skiing or snowboarding experience gentler.

8.Binding Adjustments: Unlike other plates that force skiers to tighten bindings to prevent unintentional release, the Allflex plate allows the ski to bend freely. This eliminates the need to tighten bindings excessively, thereby reducing injury risk.

The Allflex plate offers a revolutionary solution, allowing for more natural movement and significantly reducing the strain on the skier or snowboarder. It provides a smoother, safer, and more enjoyable experience by solving many of the common issues associated with traditional plates.

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